Metalised Bubble Mailer
Metalised bubble mailer
Metallized bubble mailers are constructed of high strength polymers that are tear and weather resistant.
There are two options available. Hard bubbles (inverted shapes where the bubble is extruded directly on printed film) and soft bubbles are the two types of bubbles (bubble is extruded separately and heat laminated with printed film in the bag making machine).
The metallised bubble mailers are primarily utilized by cosmetics, fashion, and high visibility brand enterprises for cushioning cargo transit.





- Material: LDPE / LLDPE / MET PET
- Maximum bag size: 24″ x 25″
- Minimum bag size: 5″ x 5″
- Bubble GSM: 50 to 200
- Layers of bubble: 2/3
- Printing: Eight colour / Photo print

Peel & seal (Permanent adhesive)

2 time use return bags

Thick seal on 2 side



What is a metalised bubble mailer used for?
Metalised bubble mailers are used for safely shipping and protecting fragile, lightweight, and high-value products during transit. They are commonly used by cosmetics, fashion, jewellery, electronics, and eCommerce brands that need extra cushioning and protection. The bubble-lined interior helps prevent damage, while the metallic outer finish provides a premium look and enhances brand presentation.
What material are metalised bubble mailers made of?
Metalised bubble mailers are made using high-quality materials such as LDPE, LLDPE, and MET PET film, which provide excellent strength, durability, and resistance to tearing. The combination of a metallic outer layer and bubble-lined interior helps protect products from moisture, punctures, and rough handling during shipping, ensuring safe and secure delivery.
What is the difference between hard bubble and soft bubble mailers?
Hard bubble mailers and soft bubble mailers differ mainly in their construction and feel. Hard bubble mailers have the bubble layer directly formed onto the outer film, providing a firmer structure and stronger surface protection. Soft bubble mailers use a separately manufactured bubble layer laminated to the outer film, offering a softer and more flexible feel. Both provide excellent cushioning and protection, with the right choice depending on product type, durability needs, and packaging requirements.
Are metalised bubble mailers reusable or tamper-evident?
Yes, metalised bubble mailers are designed for secure shipping and convenient reuse. They feature a strong peel-and-seal adhesive closure and reinforced seals that help protect contents during transit. Many designs also support two-time use, making them suitable for both outbound shipments and customer returns while providing a secure and professional packaging solution.
Can metalised bubble mailers be custom printed with my brand logo?
Yes, metalised bubble mailers can be custom printed with your brand logo, designs, product information, or promotional artwork. With high-quality multi-colour printing options, businesses can create branded packaging that enhances product visibility and delivers a premium unboxing experience while keeping shipments secure.